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Phone: +86 16626708626Description
Real-World Use & Application Scenarios
In industrial processes where precise tension control is critical, such as paper production, textiles, plastics, and printing, the ABB PFTL301E 3BSE019050R1000 1.0kN load cell is extensively utilized. This device is particularly applicable in measuring web tension in roll-to-roll processes where maintaining consistent tension directly impacts product quality and operational efficiency. Its specialized design allows engineers to isolate the horizontal force component of tension without the interference of roll weight, ensuring accurate and reliable measurement even under variable load conditions. The ABB PFTL301E 3BSE019050R1000 1.0kN is used in tension control systems within industrial automation, optimizing processes such as winding, unwinding, coating, and laminating, where precise force feedback is crucial.
PFTL301E 3BSE019050R1000 1.0kN
Product Introduction & Positioning
The ABB PFTL301E 3BSE019050R1000 is a high-precision pillow block load cell from ABB’s Pressductor family, designed for industrial tension measurement applications. This load cell is engineered to accurately measure forces up to 1.0 kN (kilonewton) and is commonly integrated into tension control systems to provide real-time force data. Unlike vertical load cells, this model focuses on the horizontal force axis, eliminating the influence of roll weight and enhancing measurement accuracy. Compact and robust, the PFTL301E fits directly into web processing lines where space and precision coexist.
This load cell operates on electromagnetic press technology, offering rapid response and minimal temperature drift, making it ideal for dynamic industrial processes. Its modular design simplifies installation and replacement, appealing to engineers who require reliable sensors that withstand harsh operating environments while delivering consistent force measurement. The ABB PFTL301E 3BSE019050R1000 1.0kN is a critical component in ABB’s product portfolio for web tension measurement in industrial automation systems.
Key Technical Features & Functional Benefits
Equipped to handle forces up to 1.0 kN, the ABB PFTL301E 3BSE019050R1000 demonstrates a remarkable accuracy level of ±1.0%, with repeatability errors less than ±0.1%. Its measuring range can also be extended by up to 50% beyond the rated load, allowing flexibility in diverse tension applications. The sensor offers a fast response time crucial for maintaining stable tension during rapid process changes.
The pillow block design facilitates easy mechanical integration via included top and bottom adapter plates and an 8-meter cable, ensuring straightforward connection and mounting flexibility. The device performs consistently in harsh industrial environments, with an operating temperature range of -10°C to +80°C, and exhibits low temperature drift to maintain measurement stability. These characteristics, combined with the sensor’s strong structural build, enable long-term reliability and minimal maintenance, promoting uninterrupted production cycles.
Detailed Technical Specifications
| Parameter | Value |
|---|---|
| Model | ABB PFTL301E 3BSE019050R1000 |
| Brand | ABB |
| Product Type | Pillow Block Load Cell |
| Rated Capacity | 1.0 kN |
| Extended Load Capacity | Up to 1.5 kN |
| Accuracy Level | ±1.0% |
| Repeatability Error | ±0.1% |
| Operating Temperature Range | -10°C to +80°C |
| Response Time | Fast (suitable for dynamic measurements) |
| Installation | Pillow block with adapter plates |
| Cable Length | 8 meters |
| Weight | Approximately 5.75 kg |
| Measurement Principle | Electromagnetic press technology |
Related Modules or Compatible Units
ABB PFCL201CE-50KN 3BSX802939-108 – Larger capacity vertical measuring pillow load cell.
ABB IPS 21-24V-35 AD 3BHE032593R0001 – Isolated power supply for sensor systems.
ABB PFTL301E 0.5kN – Variant with 0.5 kN force capacity for lighter tension applications.
ABB PFTL301E 0.2kN – Smaller capacity model for ultra-precise low-tension measurements.
ABB Pressductor Sensors – Full family of tension sensors for various industrial applications.
Installation Notes & Maintenance Best Practices
The ABB PFTL301E 3BSE019050R1000 should be installed in alignment with the web direction to measure horizontal force components accurately. The included adapter plates simplify secure mounting within equipment frames. Ensure cable routing avoids tensile stress and electromagnetic interference that could distort signals. Periodic inspections are advisable to check mechanical mounting integrity and cable condition.
Maintenance largely involves regular verification of consistent measurement outputs and visual inspection for environmental damage. The sensor’s robust design minimizes drift and degradation, but monitoring for temperature fluctuation effects and ensuring clean operational surroundings will prolong sensor life and accuracy. Calibration checks aligned with production schedules help maintain reliable tension control.
