ABB PFTL101BE 2.0KN 3BSE004214R1 high-precision strain gauge weighing sensor

Description

ABB PFTL101BE 2.0KN 3BSE004214R1 Product Description:
ABB PFTL101BE 2.0KN 3BSE004214R1 is a high-precision strain gauge weighing sensor designed specifically for industrial weighing, force sensing, and process automation. As part of ABB’s advanced measurement product portfolio, it can be integrated with ABB’s programmable logic controllers (PLC), distributed control systems (DCS), and ABB Ability ™ Integrate seamlessly with IoT platforms to achieve real-time data based decision-making. This weighing sensor serves as a bridge between physical machinery and digital control systems, converting mechanical loads into standardized electrical signals (with a nominal output of 2.0mV/V) for easy processing and analysis.

ABB PFTL101BE 2.0KN 3BSE004214R1

Its value lies in its accuracy of ± 0.05% within a measurement range of 2.0kN, ensuring compliance with ISO and OIML standards. The compact design (with dimensions of only 50mm in width, 80mm in height, and 30mm in depth) and through-hole installation allow it to be installed in small spaces, making it ideal for retrofitting existing small equipment. Whether used for static weighing applications (such as laboratory scales) or dynamic force monitoring (such as robot arm feedback loops), PFTL101BE simplifies the integration process with its plug and play compatibility and pre calibration performance, reducing debugging time and lowering the risk of setup errors.

ABB PFTL101BE 2.0KN 3BSE004214R1

Main features and advantages:
ABB PFTL101BE 2.0KN 3BSE004214R1 has excellent functional performance, extremely fast response time, and can capture transient loads within milliseconds. Its built-in temperature compensation function (operating range of -30 ° C to+70 ° C) ensures stability in temperature fluctuation environments, which is crucial for applications such as cold chain logistics or high-temperature packaging lines. This weighing sensor has a safety overload capacity of 150%, which can prevent damage caused by accidental impacts, and its anti fatigue performance (10 million load cycles) ensures long-term use in high-frequency scenarios such as automated assembly lines.

In terms of hardware, the anodized aluminum alloy structure and IP67 sealing design can resist corrosion, dust, and water intrusion, making it very suitable for harsh industrial environments. A 5-meter shielded cable equipped with M12 connectors can minimize electromagnetic interference (EMI), which is a key advantage for factories with high-energy equipment such as motors or welding machines. By being compatible with industry standard protocols with optional transmitters such as ABB PFTA101C, seamless integration with third-party human-machine interfaces (HMI) or monitoring and data acquisition (SCADA) systems can be achieved, enhancing flexibility in multi vendor environments.

Long term reliability is also reflected in its anti creep design, which can maintain accuracy under continuous load, which is crucial for tension control applications such as textile winding machines. Traceable NIST calibration certificates add credibility to the quality control industry, while low power consumption (24V DC input) reduces energy costs in large-scale deployments. Engineers appreciate its intuitive installation process, clear installation guidelines, and pre labeled wiring that simplify on-site debugging work.

ABB PFTL101BE 2.0KN 3BSE004214R1

Technical specifications:
Model ABB PFTL101BE 2.0KN 3BSE004214R1
Brand ABB
Type Strain Gauge Weighing Sensor
Rated load 2.0 kN (200 kgf)
Accuracy level OIML R60 C3
Non linearity ± 0.03% rated load
Lag ± 0.03% rated load
Temperature range -30 ° C to+70 ° C (working); -40 ° C to+80 ° C (storage)
Protection level IP67
Installation method: through hole bolt installation
Size [Width] 50mm x [Height] 80mm x [Depth] 30mm (Example)
Weight approximately 0.3 kilograms
Output signal 2.0 mV/V ± 10% (nominal)
Electrical connection 4-wire system (power input, signal output)
Cable length 5 meters (shielded, PVC insulated)
Certification CE, UL, CSA

Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

ABB PFTL101BE 2.0KN 3BSE004214R1

Application areas:
In industrial environments that require precise force measurement and compact integration, theABB PFTL101BE 2.0KN 3BSE004214R1 weighing sensor stands out for its versatility in light to medium load applications. This device is designed specifically for precision and durability, and is crucial in fields such as pharmaceutical manufacturing that require strict weight control. For example, in tablet presses, PFTL101BE ensures that each tablet receives an accurate 2.0kN compression force, maintaining uniform density and complying with regulatory standards. In the field of electronic assembly, it can monitor the force applied by robot picking and placing arms when placing components, preventing damage to precision printed circuit boards (PCBs) or connectors.

The packaging industry also relies on this weighing sensor to optimize the filling process. In the snack production line, it can measure the weight of raw materials in the hopper, triggering precise ingredients to avoid excessive (causing waste) or insufficient (triggering consumer complaints). Its IP67 protection level sealing design makes it suitable for humid environments, such as withstanding regular cleaning in filling plants, while accurately measuring conveyor belt tension. In addition, in research and testing facilities, PFTL101BE supports material fatigue testing by providing real-time force data of samples under cyclic loading, ensuring the reliability of product development.

Related products:
ABB PFTA101C – Signal conditioning module, used to amplify the mV/V output of weighing sensors for direct integration with ABB’s AC 800M control system.
ABB PFTL101B 5.0KN 3BSE004191R1- a higher capacity similar product suitable for medium load applications, sharing the same mechanical interface.
ABB PCM602- Multi channel process controller, supporting up to 8 weighing sensors, suitable for complex weighing systems such as food processing.
ABB PM510-ETH – Ethernet gateway module, used to transmit real-time force data to ABB Ability ™ Waiting for cloud platforms to achieve predictive maintenance.
ABB PSTX14-600-70- Soft starter used in conjunction with weighing sensors to manage the smooth starting force of the conveying system and prevent measurement peaks.
ABB TA800- Temperature transmitter, suitable for environments that require external temperature compensation to enhance accuracy under extreme conditions.
ABB PFTL102BE 5.0KN – Heavy duty variant with a rated load of 5.0kN, suitable for heavier load applications while maintaining compatibility.

Installation and maintenance:
Before installation, ensure that the installation surface is flat and has good rigidity to avoid measurement errors caused by eccentric loading. Use corrosion-resistant bolts such as stainless steel and tighten PFTL101BE to the torque value specified by ABB ([X] N · m). Keep the cables away from high-voltage cables, use shielded conduits to reduce electromagnetic interference (EMI), and ground the entire system to a common grounding point to prevent voltage fluctuations. For multi load cell settings, ensure that each unit is level and the load is evenly distributed to maintain balanced measurements.

In terms of maintenance, visual inspections should be conducted monthly to check for cable wear, loose connections, or signs of hardware corrosion during installation. Use a multimeter to verify the bridge integrity of the weighing sensor (measure the input/output resistance and compare it with the data table value), and ensure that the supply voltage is within the tolerance range (24V DC ± 10%). Perform calibration checks annually using certified test weights (e.g. 2.0kN reference mass) to verify accuracy; If the deviation exceeds ± 0.1%, recalibrate or replace the unit. In high humidity environments, check for moisture intrusion into cable connectors and apply insulation grease to maintain sealing. Regularly update the firmware of the connected transmitter to access improved noise filtering algorithms and diagnostic tools.

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