WhatsApp: +86 16626708626
Email: 
Phone: +86 16626708626Description
Real-World Use & Application Scenarios
In industries that rely on precise web and roll tension control, such as paper manufacturing, printing, textiles, and converting, the ABB PFTL101B 10KN 3BSE004197R1 load cell is a critical tool. This horizontal pillow block load cell measures tension forces accurately while excluding the influence of heavy roll weight—a frequent challenge in high-speed and heavy-roll applications. Its ability to deliver precise tension measurement enhances quality control, reduces waste, and improves production speed in automated processes. This sensor is widely used in various industrial automation systems where tension feedback loops must be stable and responsive to maintain process efficacy.
Product Introduction & Positioning
The ABB PFTL101B 10KN 3BSE004197R1 is part of ABB’s Pressductor PillowBlock horizontal load cell family, designed specifically for industrial tension measurement. With a nominal capacity of 10 kN, this model focuses on measuring the horizontal force component responsible for web or strip tension while minimizing sensitivity to vertical loads. Its rugged stainless steel construction and weld-sealed sensor design make it suitable for demanding environments.
Engineered for integration within ABB’s modular control systems, the ABB PFTL101B 10KN 3BSE004197R1 supports high-accuracy tension measurement required in roll-to-roll processes. The load cell is widely favored among engineers for its high spring constant, reliability, and minimal sensitivity to environmental factors, making it a reliable sensor for continuous and dynamic industrial applications.
Key Technical Features & Functional Benefits
The ABB PFTL101B 10KN 3BSE004197R1 offers a robust nominal load rating of 10 kN with an overload capacity of up to 50 kN, providing strong tolerance against unexpected stresses. Its design features an accuracy class of ±0.5%, repeatability error below ±0.05%, and a low hysteresis of less than 0.2%, ensuring high-fidelity measurement for control systems.
Constructed from stainless steel (SIS 2383 DIN 17440 X12CrMoS17), the load cell withstands harsh industrial conditions, supporting an operating temperature range from -10°C to +105°C. Its corrosion-resistant acid steel variant and protection class IP65/IP66 make it suitable for environments with challenging chemical or moisture exposure. The design ensures that the load cell operates with minimal zero point and sensitivity drift, providing stable output over time even under varying temperature conditions.
The pillow block load cell includes multiple mounting points for flexible integration and is designed to measure force in the horizontal plane, separating the force component that truly represents web tension from extraneous load effects. This enhances accuracy in web tension control processes, directly impacting product quality in high-speed industrial lines.
ABB PFTL101B 10KN 3BSE004197R1
ABB PFTL101B 10KN 3BSE004197R1
Detailed Technical Specifications
| Parameter | Value |
|---|---|
| Model | ABB PFTL101B 10KN 3BSE004197R1 |
| Brand | ABB |
| Product Type | Pillow Block Horizontal Load Cell |
| Nominal Load Capacity | 10 kN |
| Overload Capacity | Up to 50 kN |
| Accuracy Class | ±0.5% |
| Repeatability Error | < ±0.05% |
| Hysteresis | < 0.2% |
| Operating Temperature Range | -10°C to +105°C |
| Material | Stainless steel SIS 2383 DIN 17440 X12CrMoS17 |
| Protection Class | IP65/IP66 (Mill-duty variants) |
| Dimensions | Approx. 360 mm x 104 mm x 125 mm (LxWxH) |
| Weight | Approx. 20-21 kg |
| Cable/Connection | Connector or fixed cable variants |
Related Modules or Compatible Units
ABB PFTL101A 5KN – Smaller capacity model optimized for lighter tension loads.
ABB PFTL101B 20KN – Higher capacity variation of the same pillow block family.
ABB PFTL301E 1.0kN – Compact pillow tension sensor for precise low-force applications.
ABB PFCL201CE Load Cell – Vertical measuring pillow block load cell for perpendicular force measurement.
ABB PFXC 141 Load Cell Control Unit – Used alongside load cells for signal conditioning and data processing.
ABB TU516-H Hot Swap Terminal Unit – Supports fast I/O module replacement in related control systems.
Installation Notes & Maintenance Best Practices
The ABB PFTL101B 10KN 3BSE004197R1 should be installed ensuring that the load cell’s sensing direction aligns precisely with the web or strip’s horizontal tension force. Secure mounting to the shaft or bearing housing using the designated screw holes optimizes measurement stability. Careful cable routing is essential to protect signal integrity and prevent mechanical stress on the connections.
Regular maintenance includes visual inspections to ensure mechanical fastening and electrical connectors remain robust under operational vibration and environmental conditions. Calibration checks over time are crucial to maintain measurement accuracy, especially in applications with frequent high-load cycles. The product’s high durability minimizes the need for frequent repair, but monitoring system outputs allows early detection of potential drift or mechanical wear.
