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What This Product Solves
The ABB PFEA112-65 3BSE030369R0065 is a specialized tension electronics module designed to provide accurate and reliable tension measurement and control in industrial processes involving web handling. It solves critical challenges in maintaining consistent material tension during manufacturing, which is essential to ensure product quality, reduce material waste, and prevent equipment damage.
ABB PFEA112-65 3BSE030369R0065
ABB PFEA112-65 3BSE030369R0065
ABB PFEA112-65 3BSE030369R0065
This module is imperative in industries like paper manufacturing, textiles, and metal processing where process stability and product consistency hinge on precise tension regulation. Keywords such as “industrial automation,” “material tension control,” “high precision,” and “process optimization” highlight the module’s focus on delivering real-time, intelligent tension control.
How the Product Works & Fits into a System
The ABB PFEA112-65 3BSE030369R0065 functions by processing signals from connected load cells (e.g., pillow block load cells) that mechanically measure force exerted on machine rolls. It converts these force measurements into analog or digital tension values, which are then used to control the production line tension automatically. The device supports input from two load cells and outputs signals compatible with industrial controllers for closed-loop tension control.
The compact, rugged module (approximately 16 cm x 16 cm x 12 cm) is installed inside control cabinets, designed to integrate smoothly with ABB’s process control systems. Equipped with programmable settings and a user-friendly interface, it supports real-time tension adjustments and diagnostic functions, contributing to safer, more efficient operation.
Technical Highlights Summary (Table)
| Specification | Details |
|---|---|
| Model Number | PFEA112-65 / 3BSE030369R0065 |
| Brand | ABB |
| Type | Tension Electronics Module |
| Load Cell Input | 2 Channels |
| Output Signal | Voltage and Current |
| Communication Protocol | Profibus-DP |
| Accuracy | ±0.1% |
| Operating Temp Range | -10°C to +50°C |
| Protection Class | IP65 (for rugged version) |
| Dimensions | 16 cm × 16 cm × 12 cm |
| Weight | Approx. 0.8 kg |
Real-World Benefits
The ABB PFEA112-65 3BSE030369R0065 delivers precise tension measurement, enabling manufacturers to maintain optimal process conditions, minimize material waste, and enhance throughput. Its intelligent control algorithms automate tension adjustment, reducing operator intervention and improving production consistency.
Robust construction and IP65-rated protection make it suitable for harsh industrial environments, ensuring reliable long-term use. Its integration with ABB’s process control platforms simplifies system design, reduces troubleshooting time, and supports proactive maintenance strategies.
Typical Use Cases
This tension electronics module is broadly applied in paper production, textile manufacturing, metal foil processing, and similar industries where tension regulation on rolled material is critical. Positioned within automated process lines, it manages tension in real time to balance product quality and equipment safety, supporting continuous operation and process efficiency.
Compatible or Alternative Products
PFEA112-65 3BSE030369R0065 – ABB tension electronics control module.
PFTL101A 2.0KN 3BSE004172R1 – Pillow type load cell for tension measurement.
07KT98C GJR5253100R028 – Modular controller unit for process automation.
216AB61 HESG324013R100 – Digital output module for protection and control.
UFC760BE142 3BHE004573R0142 – High-voltage interface and conversion module.
Setup Notes & Maintenance Insights
Installation requires proper connection to load cells and communication interfaces per ABB guidelines. Ensure stable power supply (24 V DC) and secure mounting within control cabinets with adequate ventilation.
Routine maintenance includes verification of tension measurement accuracy, analysis of diagnostic feedback, cleaning connections, and firmware updates. Timely response to fault indicators ensures uninterrupted operation and sustained measurement precision.
