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ABB MPRC086444-005 Measurement Process Board

The ABB MPRC086444-005 is a compact, high-reliability measurement process board designed for integration into ABB’s distributed control systems. This board features sophisticated signal processing capabilities, including analog-to-digital conversion and galvanic isolation to maintain noise-free and accurate signal transmission. It works as an intermediary device between field sensors and centralized controllers, enabling seamless data flow and enhanced control responsiveness.

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Description

Real-World Use & Application Scenarios

In industrial process control and automation systems, the exact acquisition and processing of measurement data are crucial for safe and efficient plant operations. The ABB MPRC086444-005 measurement process board is widely deployed in power generation, manufacturing, chemical, and water treatment industries, where monitoring complex physical variables is essential. This component plays a pivotal role in distributed control systems (DCS), enabling real-time conversion, conditioning, and transmission of analog and digital measurement signals from sensors and other field instruments.

Used within ABB’s advanced control platforms, the ABB MPRC086444-005 supports critical automation tasks such as voltage and current monitoring, temperature measurement, and fault detection. It allows engineers and operators to implement precise control strategies by ensuring data quality and integrity, which are vital for preventing equipment damage, optimizing performance, and complying with safety standards.

MPRC086444-005

MPRC086444-005

MPRC086444-005

MPRC086444-005

Product Introduction & Positioning

The ABB MPRC086444-005 is a compact, high-reliability measurement process board designed for integration into ABB’s distributed control systems. This board features sophisticated signal processing capabilities, including analog-to-digital conversion and galvanic isolation to maintain noise-free and accurate signal transmission. It works as an intermediary device between field sensors and centralized controllers, enabling seamless data flow and enhanced control responsiveness.

Positioned as a central data acquisition module within ABB’s automation architecture, the ABB MPRC086444-005 supports multiple communication protocols and interfaces, promoting system scalability and interoperability. Its design caters to complex automation requirements by balancing performance, reliability, and ease of maintenance in demanding industrial environments.

Key Technical Features & Functional Benefits

The ABB MPRC086444-005 measures approximately 16 cm by 16 cm by 12 cm and weighs around 0.8 kilograms, offering a space-efficient solution for control racks. It operates reliably within industrial temperature ranges from -25°C to +60°C, ensuring consistent performance in harsh environments. The board supports high-speed, isolated communication across multiple serial and network interfaces, facilitating up to 10 network ports with 120 VDC isolation for robust electrical protection.

Its superior signal conditioning and data processing capabilities reduce noise and improve accuracy, critical for precise automation control loops and fault diagnostics. The high throughput and low latency of the board contribute to real-time process visibility, enabling swift operational adjustments and system stability. Certified to meet relevant industrial safety standards, the ABB MPRC086444-005 is well-suited for complex and safety-conscious applications.

Detailed Technical Specifications

Parameter Value
Model MPRC086444-005
Brand ABB
Product Type Measurement Process Board
Dimensions (L×W×H) 16 cm × 16 cm × 12 cm
Weight Approx. 0.8 kg
Communication Ports 2 Serial, 10 Network Ports
Port Isolation 120 VDC
Operating Temperature -25°C to +60°C
Power Supply 220 V AC
Certifications IEC 60664-1, CE

Related Modules or Compatible Units

ABB MPRC086406-502 – Predecessor measurement process board with compatible functions.
ABB AC 800M Controller – Primary control system processor integrating the measurement board.
ABB CI810 – Communication interface enhancing device networking capabilities.
ABB PM867 – Redundant power and processing module supporting system availability.
ABB S800 I/O Modules – Additional modules for extended input and output capabilities.

Installation Notes & Maintenance Best Practices

Installation requires secure placement within control cabinets that support stable 220 V AC power and provide adequate cooling and ventilation. Grounding and shielding practices must be meticulously followed to preserve signal integrity and prevent electromagnetic interference. The board’s plug-in design allows straightforward insertion into compatible control racks, but proper seating and cabling checks are essential.

Maintenance routines should include monitoring diagnostic indicators and verifying communication integrity. Scheduled system audits using ABB software tools help ensure continuous, accurate data acquisition. Spares management and adherence to ABB’s service guidelines facilitate rapid fault correction and system uptime maximization.