Description
What This Product Solves
The ABB CP800 is a communication processor module designed specifically for the HPC800 controller as part of ABB’s Symphony Plus control system. It solves critical industrial automation challenges by providing high-speed, reliable data communication between plant components such as PLCs, sensors, actuators, and controllers. This enables real-time process monitoring, control, and optimization across various industries including power, petrochemical, and manufacturing.
The CP800 ensures smooth data exchange in complex automation networks, crucial for maintaining process efficiency, safety, and uptime. Keywords such as “industrial automation,” “high-speed communication,” “data integration,” and “process control” highlight its role within sophisticated control architectures.
How the Product Works & Fits into a System
The ABB CP800 utilizes a 256 MHz, 32-bit Freescale Coldfire processor to deliver fast and reliable data processing for the HPC800 system. It supports multiple communication protocols including Ethernet, RS-485, and RS-232, enabling it to interface with a wide variety of devices and subsystems. The module handles control data, alarms, events, and configuration information, facilitating coordinated plant-wide communication.
Physically, the CP800 measures approximately 244 mm × 170 mm × 74 mm and operates on a 24V DC power supply. It fits into the HPC800 controller rack, integrating with ABB’s extensive range of I/O modules and third-party devices via industry-standard fieldbuses such as PROFIBUS, Modbus TCP, and IEC 61850. Its high processing power and flexible connectivity capabilities allow it to support large-scale distributed control systems.
Technical Highlights Summary (Table)
Specification | Details |
---|---|
Model Number | CP800 |
Brand | ABB |
Processor | 256 MHz, 32-bit Freescale Coldfire |
Communication Protocols | Ethernet, RS-485, RS-232 |
Power Supply | 24 V DC |
Dimensions | 244 mm × 170 mm × 74 mm |
Operating Temperature | -25°C to +70°C |
Humidity Range | 5% to 95% non-condensing |
Real-World Benefits
The ABB CP800 provides industry-leading communication speed and reliability, enabling real-time data exchange essential for responsive and precise process control. Its versatile connectivity and protocol support enhance integration flexibility, allowing synchronization between diverse automation components.
Designed for demanding environments, the CP800 ensures continuous operation with reduced downtime. Its data logging capabilities assist in troubleshooting and historical analysis, empowering operators to optimize processes and improve productivity.
Typical Use Cases
The CP800 is widely used in power generation plants, petrochemical refineries, manufacturing facilities, and infrastructure management systems. It facilitates communication among distributed control systems, intelligent electronic devices, and operator interfaces for comprehensive process automation.
Compatible or Alternative Products
CP800 – ABB communication processor module for HPC800.
CS513K01 3BSE004772R1 – Communication interface module.
CI857K01 3BSE018144R1 – Ethernet communication module.
CI541V1 3BSE014666R1 – PROFIBUS interface submodule.
07KT98C GJR5253100R028 – ABB Advant controller automation module.
Setup Notes & Maintenance Insights
Installation requires mounting within HPC800 controller racks and connecting to designated communication ports and power supplies following ABB guidelines. Configuration and integration with control networks should be performed using ABB software tools.
Routine maintenance includes firmware updates, monitoring communication statuses, and periodic inspection of physical connections to ensure system integrity and performance.