ABB 5SHX1960L0004 High-Power IGBT Module (3-phase)

Description

5SHX1960L0004

The ABB 5SHX1960L0004 acts as the core power conversion component in ABB industrial drives (such as the ACS880 and ACS6000 series), sitting at the power stage of the automation stack. It uses insulated gate bipolar transistor (IGBT) technology to convert AC input power into controlled DC or AC output, enabling precise regulation of drive speed and torque. The module connects directly to the drive’s power bus, supporting high current ratings without the need for external power amplifiers.

5SHX1960L0004

It features built-in overcurrent and overtemperature protection, which triggers shutdowns or alerts to prevent damage to the module or connected equipment—a critical safeguard in applications like conveyor systems or pumps where sudden power surges are common. Unlike generic IGBT modules, the ABB 5SHX1960L0004 is engineered for plug-and-play integration with ABB drive architectures, eliminating compatibility issues and reducing setup time for engineers.

Main features and advantages:

Choosing the ABB 5SHX1960L0004 means investing in long-term durability that reduces operational overhead. Its high continuous current rating (1960A) eliminates the need for parallel module setups, saving space in drive enclosures and simplifying wiring—essential in compact control rooms or outdoor installations. The built-in protection mechanisms cut down on troubleshooting time: if a power surge or overheating event occurs, the module flags the issue to the drive’s control system, so technicians can address problems before they escalate to full drive failures. Additionally, the module’s wide operating temperature range and rugged ceramic substrate ensure it withstands harsh conditions, from cement plants (with high dust and vibration) to marine applications (with humidity and salt exposure). Unlike third-party IGBT modules, the ABB 5SHX1960L0004 is tested to work seamlessly with ABB drives, so you won’t face performance gaps or need custom tuning to achieve optimal power conversion.

Application fields:

The ABB 5SHX1960L0004 excels in industries where high-power, reliable drives are non-negotiable. In steel manufacturing, it powers rolling mill drives, ensuring consistent pressure to produce uniform steel sheets and avoiding material waste from uneven processing. In mining operations, it drives conveyor belt systems, handling heavy loads and frequent start-stop cycles without power loss—critical for maintaining ore transport schedules. It’s also widely used in water and wastewater treatment plants, where it powers large pumps that move water through filtration systems, preventing service disruptions that impact public health. In all these applications, the ABB 5SHX1960L0004 delivers the high current capacity and fault tolerance needed for continuous uptime, making it a staple in process control environments where drive failures can cost tens of thousands of dollars per hour.

Related products:

5SHX1960L0003 – Lower current (1800A) version of 5SHX1960L0004 for lighter-duty drives.

5SHX1960L0005 – Higher current (2100A) version for ultra-high-demand applications like ship propulsion.

5SHX1440L0004 – 1440A IGBT module for medium-power drives (compatible with ABB ACS580 series).

5SHY3545L0002 – Dual IGBT module for compact drive designs (paired with 5SHX1960L0004 in redundant setups).

5SHX0840L0001 – Low-power (840A) module for small drives (upgrade path to 5SHX1960L0004 for scaling operations).

5SHX1960L0006 – 5SHX1960L0004 variant with enhanced corrosion resistance for marine environments.

5SHX2560L0001 – 2560A high-voltage module (for 1000V AC drives) – alternative to 5SHX1960L0004 in high-voltage setups.

Installation and maintenance:

Before installing the ABB 5SHX1960L0004, verify that your ABB drive model (e.g., ACS880-17) supports the module’s current and voltage ratings to avoid electrical mismatches. Ensure the drive’s heat sink is clean and rated for the module’s thermal output—insufficient cooling will reduce performance and lifespan. Check that the drive’s firmware is updated to the latest version (ABB recommends v6.0 or higher) to enable full compatibility with the module’s protection features.

For wiring, use copper conductors rated for at least 1960A and torque terminal screws to ABB’s specified 8 N·m to prevent loose connections. Ongoing maintenance involves monthly checks of the module’s thermal sensors (via the drive’s HMI) and annual inspections of terminal contacts for signs of oxidation—these steps prevent overheating and ensure consistent power delivery. Avoid exposing the module to direct moisture or dust during maintenance, as contaminants can damage the IGBT chips.

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