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Phone: +86 16626708626Description
ABB 216EA61B HESG448230R1-G is a core module dedicated to analog signal processing in ABB’s industrial automation product system. It is compatible with ABB’s advanced automation control system architecture and plays a critical role in analog acquisition and conversion throughout the entire system.
216EA61B HESG448230R1- G
By connecting with various analog sensors, it accurately collects continuously changing analog signals from the production site and converts them into digital signals based on advanced conversion algorithms for subsequent control system analysis, processing, and decision-making. For engineers and system integrators, its advantages are significant. It has high compatibility and can easily integrate into existing or newly built automation systems, reducing the technical difficulty and cost investment of system upgrades and renovations. At the same time, flexible configuration and parameter adjustment can be made according to the needs of different industrial scenarios to meet diverse analog acquisition and processing requirements, laying a solid foundation for building stable and efficient industrial automation monitoring and control systems.
216EA61B HESG448230R1- G
Main features and advantages:
From a functional performance perspective, ABB 216EA61B HESG448230R1-G exhibits outstanding characteristics. It has high-precision analog signal acquisition capability, which can accurately capture small changes in sensor output, ensuring that the collected data truly reflects the actual situation of the production site. In the process of signal conversion, high-speed and efficient conversion chips and algorithms are used to achieve fast and accurate conversion from analog to digital, greatly reducing data transmission delay and meeting the strict real-time requirements of industrial automation. Faced with complex industrial electromagnetic environments, this module is equipped with advanced anti-interference circuits and shielding technology, effectively resisting adverse factors such as power fluctuations and electromagnetic interference, ensuring the accuracy and reliability of signal acquisition and conversion, avoiding data errors or losses caused by interference, and ensuring stable monitoring and control of industrial production processes.
In terms of hardware design, the module is made of high-quality, durable materials that can withstand harsh conditions such as vibration, impact, high temperature, and high humidity in industrial environments, ensuring stable and reliable operation during long-term, high-intensity use. The compact and reasonable size design allows it to be flexibly installed in various control cabinets or equipment with limited space, saving installation space. At the same time, a universal and easy to operate installation method is adopted, such as the common DIN rail installation, which facilitates quick installation and layout adjustment during later maintenance on site, improving the convenience of project implementation and maintenance.
Compatibility is one of the outstanding advantages of ABB 216EA61B HESG448230R1-G. It supports communication protocols widely used in various industrial fields, such as Modbus, Profibus, etc., and can seamlessly connect with different brands and types of analog sensors as well as automation control systems, achieving interconnectivity of the entire automation system, breaking down communication barriers between devices, and facilitating the construction of large-scale and complex industrial automation monitoring networks. This feature makes it play an important role in system integration in different industrial scenarios, enabling it to work in conjunction with existing automation equipment, reducing equipment replacement costs for enterprises, and improving system integration efficiency.
In terms of long-term reliability assurance, the module has been carefully designed and rigorously tested. Having an efficient heat dissipation structure, it can effectively dissipate the heat generated internally during long-term high load operation, maintain the appropriate working temperature of electronic components, thereby extending the service life of components and ensuring long-term stable operation of modules. And, before leaving the factory, it undergoes multiple strict quality inspection processes and aging tests to ensure the reliability and stability of the product in actual use from the source, reduce maintenance costs and equipment downtime, and provide reliable guarantees for the production and operation of the enterprise.
216EA61B HESG448230R1- G
Technical specifications:
Model 216EA61B HESG448230R1-G.
Brand ABB
Type Analog Input Board
Power supply adaptation to common industrial power specifications
Working temperature -20 ° C to 70 ° C
Installation method: DIN rail installation
Common input signal types include analog signals, such as 4-20mA current signals, 0-10V voltage signals, etc
Support mainstream industrial communication protocols such as Modbus and Profibus
Certification complies with international authoritative certification standards such as CE and UL
Natural convection combined with heat sink assisted heat dissipation method
Environmental grade IP20, can resist a certain degree of dust, suitable for general industrial environments
Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com
216EA61B HESG448230R1- G
Application areas:
In thermal power plants, the operational status of a large number of equipment requires real-time monitoring and precise control. ABB 216EA61B HESG448230R1-G. is used to collect analog signals from various sensors, such as steam pressure and temperature sensor signals of boilers, speed and vibration sensor signals of steam turbines, etc. By accurately converting these continuously changing analog signals into digital signals and transmitting them to the control system, operators can grasp the real-time operation status of the power generation equipment. Once there is an abnormality in the parameters, the control system can quickly respond, adjust the operating parameters of the equipment, ensure the stability and efficiency of the power generation process, and avoid power supply interruptions caused by equipment failures. In wind power plants, wind turbines are widely distributed and operate in complex environments. This analog input board is responsible for collecting analog signals from fan blade angle sensors, wind speed sensors, generator temperature sensors, etc., and transmitting them to the central monitoring system. By analyzing these signals, the monitoring system can achieve remote monitoring and intelligent control of the wind turbine, such as automatically adjusting the blade angle based on wind speed to optimize power generation efficiency; In case of abnormal vibration or high temperature of the wind turbine, timely alarms should be issued and protective measures should be taken to ensure the safe and stable operation of the wind power generation equipment and improve the overall power generation efficiency of the power plant.
In the process of chemical production, precise control of various process parameters is crucial for product quality and production safety. ABB216EA61B HESG448230R1-G. real-time collects analog signals such as temperature, pressure, and flow rate of the reaction kettle, as well as analog data from material composition sensors in the pipeline. These data are processed and transmitted to the automation control system, which precisely regulates the production process according to preset process requirements. When the temperature or pressure of the reaction vessel exceeds the safe range, the control system can automatically adjust parameters such as feed rate and cooling water volume to prevent accidents, ensure the continuity and stability of chemical production, and improve product quality and production efficiency. In the pharmaceutical industry, drug production has extremely strict control over environmental parameters and process technology. This analog input board is used to collect analog signals from temperature and humidity sensors, pressure sensors, and operating parameters of production equipment in clean workshops, such as flow rate of filling machines and pressure of tablet presses. By accurately monitoring and transmitting these signals, the automation control system can control the production environment and equipment operation status in real time, ensuring that drug production meets strict quality standards and guaranteeing the safety and effectiveness of drugs.
ABB 216EA61B HESG448230R1-G. also plays an important role in the automated production line of automobile manufacturing factories. It collects analog signals from various sensors on production equipment, such as position sensor signals of robot arm joints, pressure sensor signals of spray guns in painting workshops, and analog output signals of automotive parts detection equipment. These signals are transmitted to the production line control system to achieve precise monitoring and automation control of the production process. When an abnormality occurs in a certain link, the system can promptly issue an alarm and take corresponding measures, such as suspending the production line, adjusting equipment parameters, etc., to ensure the quality and efficiency of automobile production, reduce waste rate and production costs. In the intelligent warehousing and logistics system, this analog input board is used to collect analog signals such as shelf weighing sensors and stacker crane operating parameter sensors. By processing and transmitting these signals, the warehouse management system can real-time grasp the storage status of goods and the operation status of equipment, achieve intelligent inventory management and equipment scheduling optimization, and improve the operational efficiency and space utilization of warehouse logistics.
216EA61B HESG448230R1- G
Related products:
ABB 216EA62B HESG448231R1-G: an upgraded version of the same series, which has improved the number of analog input channels and conversion accuracy. It is suitable for large and complex industrial automation projects that require more analog acquisition points and higher accuracy. For example, in the production process monitoring system of a large steel plant, a large number of sensors need to be connected, and the data accuracy requirements are strict. This upgraded module can better meet its needs.
ABB 216EA59B HESG448228R1-G: A basic model with relatively simplified functions, suitable for small industrial automation scenarios with low functional requirements and limited budget. The environmental parameter monitoring system for small food processing plants only needs to collect a small amount of analog signals, and this basic module is sufficient to meet its basic monitoring needs.
ABB DI810: Digital input module, compatible with ABB 216EA61B HESG448230R1-G. Inputting on-site digital signals, such as equipment start stop status, switch position signals, etc., into the automation system, together with analog data, provides comprehensive equipment operation information for the system, achieving comprehensive monitoring and control of industrial processes.
ABB AO810: Analog output module that receives digital signals processed by automation control systems, converts them into analog outputs, and is used to regulate continuously changing control objects such as frequency converters and valve openings. Collaborate with 216EA61B HESG448230R1-G to complete the complete industrial automation control process from analog acquisition, processing to control output.
ABB PM851/PM851A: Processor unit module that works in conjunction with 216EA61B HESG448230R1-G to enhance the computing and control capabilities of automation systems. Responsible for executing complex control algorithms, accurately controlling industrial production processes based on data collected from analog input boards and system preset logic, and jointly building an efficient and intelligent automation control system with 216EA61B HESG448230R1-G.
ABB AC500-EC: Programmable Logic Controller, jointly built with ABB 216EA61B HESG448230R1-G to create a complete automation control system. Realize comprehensive control of industrial production processes, covering various functions such as logic control, sequence control, and process control. The combination of the two can flexibly program complex control tasks according to different industrial scenario requirements, closely integrating analog data acquisition with system control logic.
ABB PFEA113-50: commonly used in the field of power monitoring and control. When combined with this module, it can achieve power quality monitoring, power parameter analysis, and control of industrial power systems. Ensure stable and reliable power supply, such as real-time monitoring of parameters such as voltage, current, power factor, etc., timely detection of power abnormalities and taking measures to ensure the normal operation of industrial equipment, providing stable power guarantee for analog input boards and the entire automation system. At the same time, collaborate with analog data analysis to optimize power utilization efficiency in industrial production processes.
216EA61B HESG448230R1- G
Installation and maintenance:
Before installing ABB 216EA61B HESG448230R1-G, it is necessary to thoroughly check the available space of the control cabinet to ensure that there is sufficient space around the module for heat dissipation and subsequent maintenance operations after installation, in order to avoid affecting module performance and maintenance convenience due to space constraints. Carefully check the grounding system of the control cabinet to ensure that it is firmly and reliably grounded. Good grounding can effectively avoid the impact of static electricity accumulation and electrical interference on the module signal acquisition and conversion performance, ensuring the accuracy and stability of data acquisition. At the same time, strictly follow the electrical specifications to confirm that the power line specifications of the connected module are appropriate, ensuring that the power supply can stably provide the power required by the module, and avoiding abnormal module operation caused by insufficient power supply or voltage fluctuations.
During daily maintenance, it is recommended to conduct regular visual inspections of the module every month to check for any abnormal phenomena such as loose components, damaged casings, overheating, discoloration, etc., and promptly identify and address potential issues. Every quarter, ABB’s professional diagnostic software is used to conduct comprehensive functional testing on the module, checking whether the analog input channel is normal, whether the signal conversion is accurate, whether the communication connection is stable, and other issues to ensure that the module is always in good operating condition. Closely monitor the firmware update information released by ABB, conduct regular firmware upgrades based on actual usage and system compatibility assessments, obtain new features, optimize performance, and fix security vulnerabilities through upgrades, ensuring that modules continue to provide strong support for the stable operation of industrial automation systems.
216EA61B HESG448230R1- G
216EA61B HESG448230R1- G
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