ABB 1TGE120011R1000 AC Variable Frequency Drive (VFD)

Description

1TGE120011R1000

The ABB 1TGE120011R1000 functions as a sensorless vector control VFD, converting fixed AC line voltage and frequency into variable output to adjust motor speed precisely—from 0 Hz to 500 Hz—based on process demands. Unlike basic soft starters that only reduce inrush current, it uses advanced control algorithms to maintain torque and speed accuracy even under variable loads, ensuring consistent performance for applications like variable-torque pumps or constant-torque conveyors.

1TGE120011R1000

The VFD integrates seamlessly with industrial control systems via built-in support for protocols like Modbus RTU and BACnet, allowing PLCs or SCADA systems to monitor and adjust speed, torque, and output remotely. It also includes a comprehensive suite of protection features: overcurrent, overvoltage, undervoltage, thermal overload, and short-circuit protection—shielding motors and the drive itself from damage caused by electrical faults or process anomalies. By mounting onto a standard DIN rail or panel (via optional brackets), the ABB 1TGE120011R1000 fits into space-constrained cabinets while providing easy access to terminals and a built-in keypad for local configuration. In the automation stack, it sits between the power supply and the motor, acting as an intelligent interface that bridges electrical input and process-driven motor output—ensuring energy is only used when needed and motors operate within safe parameters.

1TGE120011R1000

Main features and advantages:

Choosing the ABB 1TGE120011R1000 delivers tangible value that reduces energy costs, extends motor life, and simplifies process control. Engineered for efficiency, it cuts energy consumption by 20–50% in variable-demand applications—for example, a fan running at 70% speed uses only 34% of the energy required at full speed, translating to thousands in annual savings for 24/7 operations. Its soft-start capability eliminates the inrush current (up to 6x rated current) associated with direct-on-line starting, reducing stress on motor windings and mechanical components—extending motor life by 30% or more compared to unregulated starts. For engineers, the built-in protocol support and intuitive keypad (with backlit display) reduce integration time: setup can be completed in minutes via local controls or remotely via a PLC, eliminating the need for specialized programming tools.

Additionally, the ABB 1TGE120011R1000’s compact design (140mm width) maximizes space efficiency in control panels, a key advantage for retrofits or new installations with limited room. Its ability to operate in harsh environments—resisting dust, vibration, and voltage fluctuations—ensures consistent performance in factories, warehouses, or outdoor pump stations. Unlike low-cost VFDs that lack advanced protection, its comprehensive fault detection minimizes unplanned downtime by alerting operators to issues (e.g., motor overload) before they cause damage. This reliability also supports compliance with energy efficiency standards (like IECEE or EN 50598), helping facilities meet sustainability goals and avoid penalties for inefficient operation.

1TGE120011R1000

Application fields:

The ABB 1TGE120011R1000 excels in industries where variable motor speed and energy efficiency are mission-critical. In HVAC systems, it controls fan and pump motors in commercial buildings: by adjusting speed to match heating/cooling demand, it reduces energy use while maintaining consistent airflow or water pressure—cutting utility bills and lowering carbon footprints. In manufacturing, it’s used for conveyor systems in automotive or packaging plants: sensorless vector control ensures smooth speed changes, preventing product jams and reducing mechanical wear on belts and rollers. In wastewater treatment, it optimizes pump motors: as water levels fluctuate, the ABB 1TGE120011R1000 adjusts speed to avoid over-pumping, saving energy and preventing pipe damage from pressure spikes. Across all these use cases, its ability to balance performance and efficiency makes it a versatile solution for modern industrial and commercial applications.

1TGE120011R1000

Related products:

ABB 1TGE120012R1000 – Higher power rating (2.2 kW / 3 HP) for larger motors (e.g., industrial mixers).

ABB 1TGE120010R1000 – Lower power rating (0.75 kW / 1 HP) for small motors (e.g., laboratory pumps).

ABB 1TGE120011R1001 – PROFINET-enabled variant for seamless integration with Siemens-based automation systems.

ABB 1TGE120011R1002 – High-temperature version (-20°C to 60°C) for foundries or outdoor applications.

ABB 1TGE120011R1003 – IP54-rated enclosed variant for dusty/wet environments (e.g., food processing plants).

ABB 1TGE120011R1004 – Energy recovery variant (regenerative braking) for applications with frequent deceleration (e.g., elevators).

ABB 1TGE120011R1005 – Input filter-integrated model for reducing harmonic distortion (e.g., data center HVAC).

ABB 1TGE120011R1006 – Redundant power supply variant for safety-critical systems (e.g., hospital HVAC).

Installation and maintenance:

Before installing the ABB 1TGE120011R1000, confirm the input voltage and phase match the application (3-phase, 380V–480V)—single-phase input will damage the drive. Ensure the motor’s rated voltage and power are compatible (max 1.5 kW / 400V) to avoid overloading. Install the drive in a well-ventilated cabinet with at least 50mm of clearance on all sides for airflow; derate the drive by 10% for each 5°C above 50°C. Use shielded cables for motor wiring to reduce electromagnetic interference (EMI) with nearby control circuits, and ground the drive per ABB’s wiring diagram to prevent electrical shock.

For remote control, verify protocol compatibility (e.g., Modbus RTU baud rate) with the PLC or SCADA system before wiring. For ongoing maintenance, inspect the drive’s cooling fans quarterly for dust buildup—clean with compressed air if needed to prevent overheating. Check input/output terminals annually for tightness and corrosion, and update firmware periodically via ABB’s Service Port to access new features or bug fixes. If a fault occurs, use the built-in display to view error codes (e.g., “OC” for overcurrent) and refer to the manual for troubleshooting steps before restarting.

Other ABB product models:

ABB 745745
ABB 746376
ABB 07AC91
ABB 07KR31 FPR36000227R1202-O
ABB 07KT92
ABB 07KT92 GJR5250500R0202
ABB 07KT93
ABB 07KT93
ABB 07KT93 GJR5251300R0101
ABB 07KT94 GJR5252100R3261
ABB 07kt94g   GJR5252100R0261
ABB 07KT94-S H3 GJR5252100R2201
ABB 07KT98 GJR5253100r0272
ABB 07KT98 GJR5253100R0272
ABB 07KT98 GJR5253100R0272
ABB 07MK92 GJR5253300R1161
ABB 086318-002
ABB 086329-004
ABB 086329-004
ABB 086329-004 includes SMI board (806339-001)
ABB 086339-501
ABB 086345-504
ABB 086348-001
ABB 086348-001
ABB 086348-001
ABB 086351-003
ABB 086351-004-C
ABB 086362-001
ABB 086362-001
ABB 086370-001
ABB 086370-001
ABB 086444-005
ABB 086444-005
ABB 086444-005
ABB 128057-204 086345-504 frame
ABB 129740-002
ABB 129740-002
ABB 129740-002
ABB 1336-BDB-SP79D
ABB 16NG63A HESG441635R1 HESG216879/K
ABB 1756-L72
ABB 1KHL178016R0001F PSM03
ABB 1KHL178016R0001F PSM03
ABB 1KHL178016R0001F PSM03
ABB 1KHL178025R0102P COM02
ABB 1KHL178025R0102P COM02
ABB 1KHL178025R0102P COM02
ABB 1MRB150005R1/P
ABB 1MRK000005-380 REG670
ABB 1MRK000508-BD
ABB 1MRK000508-CDr09
ABB 1MRK002122-ABR02
ABB 1MRK002238-CA
ABB 1MRK002311-AAR02
ABB 1MRK002311-AAR02
ABB 1MRK002816-AC
ABB 1MRK004810   RED670
ABB 1MRK004816-AB RET670
ABB 1SAJ520000R0101
ABB 1SCA022079R9050
ABB 1SCA022079R9050 OETL-ZT80A220AC
ABB 1SDA-051116-R1
ABB 1SDA060537R1
ABB 1SDA071666R1
ABB 1SFA619550R1071