350092 High Temperature Multi Channel Industrial Monitoring Module

Description

350092 is a high-temperature multi-channel industrial monitoring module in the BENTLY 3500 series, designed to provide excellent performance in harsh environments. As a bridge between specialized sensors such as thermocouples and accelerometers and control systems, it provides real-time insights into device health, helping engineers optimize maintenance plans and prevent catastrophic failures.

350092

As a key component of distributed control systems (DCS) or independent monitoring racks, the 350092 supports configurable input channels for vibration, temperature, and position measurements. Its modular design allows seamless integration of high-temperature sensors (such as K-type thermocouples, quartz IEPE accelerometers) while maintaining compatibility with industrial protocols such as EtherNet/IP and Profibus DP. For integrators, their hot swappable architecture and redundant power inputs simplify the deployment of critical systems, reducing downtime during upgrades or maintenance.

The core advantage of 350092 lies in its dual focus on durability and accuracy: the heat dissipating aluminum chassis and conformal coated PCB ensure reliable operation within the range of -40 ° C to+125 ° C, while the 24 bit analog-to-digital converter can achieve a measurement error of<0.5%. This makes it an ideal choice for industries where equipment failures may jeopardize safety, environmental compliance, or operational continuity.

350092

Main features and advantages:
Extreme environmental design
Temperature tolerance: Reliable operation within the range of -40 ° C to+125 ° C without the need for active cooling, using thermal gap fillers and low-power components.
Hazardous Area Compliance: Obtained ATEX/IECEx certification, suitable for Zone 1 (gas) and Zone 21 (dust), meeting safety standards for flammable or explosive environments.
IP68 protection: dustproof and can be immersed in water (up to 10 meters deep for 24 hours), suitable for underwater applications or high-pressure flushing scenarios.
Precision data collection
Multi channel flexibility: Supports up to 4 synchronous input channels (IEPE/TC/LVDT), with a sampling rate of up to 10 kHz, equipped with a 24 bit ADC for high fidelity data acquisition.
Advanced analysis: Built in FFT, envelope analysis, and trend tracking functions can accurately identify fault modes (such as bearing defects and misalignment) with an accuracy rate of 98%.
Reliable connection
Dual redundant network: Ethernet ports support EtherNet/IP, Profibus DP, and Modbus TCP, with automatic fault transfer function to ensure uninterrupted data flow.
Wireless integration: Optional Wi Fi/Bluetooth module (sold separately) for remote diagnosis in remote locations.
Long term durability
Self diagnostic system: continuously monitors sensor health status, power supply, and thermal performance, and notifies operators through SNMP or Modbus alerts.
10-year lifecycle support: ensuring the availability of spare parts and firmware updates, providing long-term support for industrial investment.

350092

Technical specifications:
Model 350092
Brand BENTLY
Type: High temperature monitoring module
2-4 configurable input channels (IEPE/TC/LVDT)
Sampling rate of up to 10 kHz per channel
Working temperature -40 ° C to+125 ° C
Power supply 18-32 V DC (dual redundant)
Size 150 x 100 x 80 millimeters (width x height x depth)
Installation method: DIN rail, panel or flange installation
Certified ATEX/IECEx, CE, UL, IP68
Environmental level IEC 60068-2-6 (vibration), IEC 60068-2-27 (impact)

Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

350092

Application areas:
In steel plants,350092 is used to monitor continuous casting machines and rolling mills operating at+1000 ° C, measuring vibration, thermal expansion, and bearing temperature in real-time through high-temperature compatible sensors. It has the ability to operate continuously at+125 ° C and dust/heat resistance, and can reliably collect data even near molten metal. On offshore oil platforms, the module’s IP68 rated protective casing and corrosion-resistant design make it an ideal choice for monitoring pumps and compressors exposed to salt spray, moisture, and vibration. Chemical refineries utilize their ATEX/IECEx certification to safely monitor high-pressure reactors and distillation towers in explosive areas, detecting signs of valve wear or pipeline stress in advance to prevent accidents from escalating.
By combining robust hardware with precision analysis, 350092 supports predictive maintenance strategies that can reduce unplanned downtime in high-risk industries by up to 40%. Its role in these scenarios highlights its value as a core pillar of industrial automation under extreme conditions.

Related products:
350092-02-2 channel version, suitable for basic high temperature monitoring
350092-04-4 channel version, suitable for multi-sensor applications
350040M-HT – High Temperature Proximity Probe Interface Module
350093- Wireless model, equipped with LTE function, suitable for remote assets
350022M-EX – Explosion proof vibration monitor, suitable for simple setup

Installation and maintenance:
Preparation before installation:
Install the module in a cool and well ventilated area, away from direct heat sources; Use insulation pads in a+100 ° C environment.
Use mineral insulated cables to connect sensors to maintain signal integrity at high temperatures.
Ensure that the grounding resistance is less than 1 ohm to reduce electromagnetic interference from industrial machinery.
maintain:
Monthly: Check the sealing components and thermal interface materials of the shell; If there is any damage, replace it promptly.
Quarterly: Run self diagnostic tests through the module’s web interface to check ADC accuracy and temperature drift.
Every year: Use a high-temperature calibration chamber (such as a 1200 ° C dry temperature block) to calibrate the sensor and verify it according to traceable standards.
Firmware: Updated every six months to improve the thermal compensation algorithm; Test in a non production environment first.

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