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Phone: +86 16626708626Description
350092 136180-01 is a dual channel high-temperature vibration and process monitoring module in the BENTLY3500 series, known for its outstanding performance in demanding industrial automation. This module is designed specifically for extreme high temperature environments, serving as a robust bridge between sensors and control systems, providing real-time analysis to optimize equipment health status and process stability.
350092 136180-01
As part of the distributed control architecture, 350092 136180-01 supports configuring vibration (IEPE, accelerometer), temperature (thermocouple), and displacement (LVDT) inputs in a high temperature environment of+150 ° C. Its modular design allows engineers to mix and use multiple types of high-temperature sensors in a single unit, simplifying hardware configuration in furnace or kiln systems. For system integrators, this module natively supports EtherNet/IP, Profibus DP, and Modbus TCP protocols, seamlessly integrating into traditional PLCs and modern IIoT platforms. Its IP67 protection rating and explosion-proof certification simplify deployment processes in hazardous areas.
The differentiated advantage of 350092 136180-01 lies in its thermal intelligence technology: it compensates for signal drift caused by temperature through advanced algorithms, ensuring accurate vibration and temperature measurement even under high temperature conditions. This accuracy is crucial for detecting early signs of wear on components such as kiln rollers or refinery valves, as thermal expansion may mask potential faults.
350092 136180-01
Main features and advantages:
Extreme heat-resistant engineering
Operating temperature range: -40 ° C to+150 ° C (passive cooling), achieved through the use of thermally conductive aluminum chassis and low-power electronic components.
Sensor compatibility: Supports high temperature sensors up to 1300 ° C (such as R/S type thermocouples, ceramic capacitive probes).
Durable explosion-proof compliance
Explosion proof certification: ATEX/IECEx certification, applicable to Zone 1 (gas) and Zone 21 (dust) areas, suitable for environments with flammable vapors or combustible dust.
IP67 protection level: waterproof immersion (30 minutes at a depth of 1 meter) and high pressure flushing resistance, suitable for cleaning cycles in the food processing or pharmaceutical industries.
Accurate data processing
24 bit ADC and dynamic range control: maintains a measurement accuracy of 0.1% across the entire temperature range, ensuring accuracy even in the face of high amplitude vibration signals.
Real time FFT analysis: Provides frequency domain analysis with up to 2 kHz resolution to identify fault modes such as resonance or bearing defects.
Reliable connectivity
Dual redundant Ethernet ports: Ensure uninterrupted data transmission through EtherNet/IP or Modbus TCP, and support automatic failover in critical networks.
Hot swappable capability: allows for module replacement without interrupting system operation, reducing downtime during maintenance.
350092 136180-01
350092 136180-01
Technical specifications:
Model 350092 136180-01
Brand BENTLY
Type: High temperature dual channel monitoring module
Input channel 2-channel configurable (IEPE/TC/LVDT)
Sampling rate of up to 10 kHz per channel
Working temperature -40 ° C to+150 ° C
Power supply 24 V DC (dual redundant input)
Dimensions 150 mm (width) x 100 mm (height) x 80 mm (depth)
Installation method: DIN rail or customized panel installation
Certified ATEX/IECEx (Zone 1/21), CE, UL, CSA
Environmental protection level IP67, IEC 61000-6-2 (EMC)
Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com
350092 136180-01
Application areas:
In metal casting plants, the operating temperature of the furnace and ladle exceeds 1500 ° C, and this module can monitor the vibration and thermal expansion of the core making machine and conveying system. It can operate stably in a continuous high temperature environment of+150 ° C and is compatible with high temperature sensors (such as B-type thermocouples and sapphire accelerometers) to detect cracks, misalignment, or bearing failures near the molten metal area in real time.
In ceramic kilns, precise temperature gradients are crucial for product quality. This module can simultaneously monitor mechanical vibrations (such as conveyor belts) and temperature fluctuations, providing timely warnings of deviations that may lead to product defects or kiln damage. Petrochemical companies use their explosion-proof design (ATEX/IECEx certification) to monitor pumps and compressors in high-temperature and high-risk areas, ensuring compliance with safety standards while avoiding unexpected shutdowns.
Related products:
350092 136181-01-4 channel version, suitable for multi-sensor furnace monitoring
350093 136180-01- Wireless module supporting LTE, suitable for remote monitoring of kilns
350040M-HT – High Temperature Proximity Probe Interface (Supporting Sensor)
350022M-EXT – Extended Temperature Vibration Monitor for Basic Applications
350033-HT – Process Monitoring Module for Integrated Thermal Stress Analysis
Installation and maintenance:
Preparation before installation:
Install the module in a cool and well ventilated area to avoid direct heat radiation; Use insulation pads if necessary.
Use Inconel nickel alloy cables or PTFE insulated wires for sensor connections to prevent wire degradation at high temperatures.
Use a megohmmeter to verify the grounding resistance and ensure it is less than 1 ohm, which is crucial for suppressing electromagnetic interference in induction heating environments.
maintain:
Every two months: check the thermal interface between the module and the installation surface; If the heat dissipating compound cracks or dries, it should be replaced in a timely manner.
Quarterly: Run thermal drift diagnosis through the module’s web interface to ensure measurement consistency across different temperature ranges.
Every six months: Use a high-temperature calibration furnace (such as a 1200 ° C dry furnace) to recalibrate sensors to maintain traceability.
Firmware: Updated annually to optimize the thermal compensation algorithm; Conduct testing in a simulated high-temperature environment before deployment.
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