350092-02-01-00 Dual Channel High Temperature Vibration and Process Monitoring Module

Description

350092-02-01-00 is a dual channel high-temperature vibration and process monitoring module in the BENTLY 3500 series, renowned for its outstanding performance in the demanding field of industrial automation. This module is designed specifically for extreme high temperature environments and can serve as a reliable interface between dedicated sensors and control systems, providing real-time analysis to optimize equipment performance and safety.

350092-02-01-00

As part of a distributed control system, 350092-02-01-00 supports two configurable input channels for monitoring vibration (IEPE, accelerometer) and temperature (thermocouple/LVDT), with a working environment temperature of up to+150 ° C. Its modular design allows engineers to mix sensor types in a single unit (e.g. one channel for vibration and the other channel for temperature), simplifying hardware complexity in devices such as furnaces or kilns. For system integrators, this module natively supports EtherNet/IP, Profibus DP, and Modbus TCP protocols, ensuring seamless integration with legacy PLCs and modern IIoT platforms, while its hot swappable design minimizes downtime during maintenance.

The differentiated advantage of 350092-02-01-00 lies in its thermal compensation technology: advanced algorithms can automatically adjust the signal drift caused by temperature, ensuring that the measurement error is less than 1% throughout the entire working range. This accuracy is crucial for detecting subtle faults in high-temperature equipment, as thermal expansion may mask ongoing issues.

350092-02-01-00

Main features and advantages:
Extreme temperature performance
Operating temperature range: -40 ° C to+150 ° C (passive cooling), achieved through a thermally conductive aluminum chassis and low-power ASIC.
Sensor compatibility: Supports high temperature sensors up to 1600 ° C (such as R/S type thermocouples, ceramic capacitive probes).
Durable explosion-proof compliance
Explosion proof certification: ATEX/IECEx certification, applicable to Zone 1 (gas) and Zone 21 (dust) areas, suitable for environments with flammable vapors or combustible dust.
IP67 protection level: Waterproof immersion (1 meter deep, 30 minutes) and high-pressure flushing, suitable for cleaning cycles in the food or pharmaceutical industry.
Accurate data processing
24 bit ADC and synchronous sampling: With a sampling rate of 10 kHz per channel, high fidelity vibration waveform analysis can be ensured even in noisy thermal environments.
Real time FFT analysis: Provides frequency domain insights (with a resolution of up to 4 kHz) to identify fault modes such as bearing defects or resonance.
Reliable connectivity
Dual redundant Ethernet ports: Ensure uninterrupted data transmission through EtherNet/IP or Modbus TCP, and critical networks have automatic fault transfer capabilities.
Hot swappable capability: allows for module replacement without shutting down the system, which is crucial for 24/7 uninterrupted operation.

350092-02-01-00

Technical specifications:
Model 350092-02-01-00
Brand BENTLY
Type: High temperature dual channel monitoring module
Two configurable input channels (IEPE/TC/LVDT)
Sampling rate of up to 10 kHz per channel
Working temperature -40 ° C to+150 ° C
Power supply 24 V DC (dual redundant input)
Dimensions: 100mm (width) x 150mm (height) x 60mm (depth)
Installation method: DIN rail or panel installation
Certified ATEX/IECEx (Zone 1/21), CE, UL, CSA
Environmental protection level IP67, IEC 61000-6-2 (EMC)

Contact Us
Phone:+86 16626708626
WeChat/WhatsApp:+86 16626708626
Email: 3772179818@qq.com

350092-02-01-00

Application areas:
In glass kilns, temperatures exceeding 1400 ° C and thermal gradients are crucial for product quality. 350092-02-01-00 monitors conveyor belts, rollers, and heating elements through high-temperature sensors (such as B-type thermocouples). Its+150 ° C continuous operation capability and IP67 protection level enclosure ensure accurate measurement of vibration and thermal expansion, thereby avoiding costly losses caused by product defects or kiln shutdowns.
In petrochemical plants, the ATEX/IECEx certification of this module enables it to be safely deployed in explosive areas, monitoring pumps, compressors, and valves, detecting potential hazards such as wear or misalignment in advance, and preventing them from escalating into safety risks. The power plant utilizes its dual channel design to simultaneously monitor the vibration and temperature of the steam turbine, allowing engineers to proactively adjust maintenance plans and avoid catastrophic failures.

350092-02-01-00

Related products:
350092-04-01-00-4 channel version, suitable for multi area high temperature monitoring
350092-02-02-00- High Voltage Model (48 V DC Input), Suitable for Special Applications
350040M-HT – High Temperature Proximity Probe Interface (Supporting Sensor)
350022M-EXT – Single Channel Vibration Monitor, Suitable for Basic High Temperature Settings
350033-HT – Process Integration Module with Thermal Stress Analysis

Installation and maintenance:
Before installation:
Use heat-resistant mounting brackets to install the module at a distance of at least 50 centimeters from the direct heat source; Use thermal interface material (TIM) to optimize heat dissipation.
Use Inconel nickel alloy cables or PTFE insulated wires to connect sensors to prevent wire degradation at high temperatures.
Use a megohmmeter to verify grounding and ensure that the grounding resistance is less than 0.5 ohms, which is crucial for suppressing electromagnetic interference in induction heating environments.
maintain:
Every two months: check the thermal interface between the module and the installation surface; If the thermal conductive compound cracks, replace it.
Quarterly: Run thermal drift tests through the module’s web interface to ensure consistency of measurements within its temperature range.
Every year: Use a high-temperature calibration furnace (such as a 1500 ° C dry calibration furnace) to calibrate sensors and record the results to meet ISO compliance requirements.
Firmware: Updated annually to enhance the thermal compensation algorithm; Test in a simulated high-temperature environment before deployment.

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