Name: 0190-15779 high-power industrial control and data acquisition (DAQ) module | Qiming Automation
Brand: AMAT

Description

The 0190-15779 is a high-power industrial control and data acquisition (DAQ) module, designed to bridge the gap between low-voltage control systems and high-current machinery while capturing critical operational data. It’s part of a flexible automation platform, compatible with both PLCs and SCADA systems, making it ideal for retrofits of legacy equipment and new installations alike.

0190-15779

In a control system architecture, the 0190-15779 acts as both a “command center” and a “record keeper”: it converts low-voltage control signals (24V DC) into high-power outputs (up to 480V AC) to drive motors, valves, or heaters, while simultaneously logging 100+ data points per second—from runtime to error codes. What sets it apart for engineers is its ability to handle both control and DAQ tasks in one unit, eliminating the need for separate modules. Integrators value its modular design, which allows easy expansion with additional I/O channels, adapting to evolving production needs without major system overhauls.

0190-15779

Main features and advantages:

The 0190-15779 delivers exceptional control precision, with a 24-bit ADC that measures input signals with 0.1% accuracy—critical for applications like metal stamping, where a 1% pressure variance can deform parts. Its built-in PID control algorithms adjust outputs in real time, compensating for variables like temperature drift in hydraulic systems, ensuring consistent performance even during 12-hour production runs.

Hardware-wise, the0190-15779 is built to withstand harsh conditions. Its rugged aluminum chassis with conformal coating resists oil, coolant, and dust—perfect for machine shops or food processing facilities with frequent washdowns. The module’s thermal management system, featuring a copper heatsink and variable-speed fan, handles high current loads without overheating, even in ambient temperatures up to 60°C.

Compatibility is a strong suit: it supports industrial protocols like Modbus TCP/IP and OPC UA, enabling seamless integration with SCADA systems for remote monitoring. This allows plant managers to track the 0190-15779s performance from a central dashboard, identifying inefficiencies like unplanned downtime or energy spikes. Long-term reliability is ensured by surge protection (up to 6kV) and a 10,000-cycle relay rating, reducing maintenance needs in high-usage environments like automotive assembly lines.

0190-15779

Technical specifications:
Model 0190-15779
Brand AMAT
Type High-Power Control & Data Acquisition Module
Power Supply 110-240V AC (dual redundant inputs)
Operating Temperature -10°C to +60°C
Mounting Panel Mount (with optional DIN rail adapter)
Dimensions 120 x 200 x 85 mm (WxHxD)
Weight 1.2 kg
Interfaces 8 digital outputs (480V AC, 10A), 4 analog inputs (4-20mA), Ethernet (10/100 Mbps), USB (for local data export)
Certifications CE, UL 508, IEC 61010, RoHS
Cooling Active (variable-speed fan) + heatsink
Environmental Rating IP20 (panel-mounted)
Data Logging Capacity 32 GB (expandable via microSD)
Maximum Switching Cycles 10,000 (mechanical relay)

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0190-15779

Application areas:

In industrial environments where precise control of high-power machinery meets the need for robust data logging, the 0190-15779stands out as a versatile workhorse. This module is a critical component in metal processing plants, where it regulates hydraulic press operations—controlling pressure levels (up to 5000 psi) while logging cycle times and energy usage to optimize production efficiency. It’s equally vital in waste management facilities, integrating with compactor systems to monitor load weights and operational temperatures, ensuring compliance with safety standards and preventing overheating during extended runs.

Aerospace manufacturing relies on the 0190-15779 to synchronize robotic riveters with quality control sensors, logging torque values and position data for each fastener—essential for traceability in FAA audits. In agricultural processing, it manages grain elevator motors, adjusting speed based on crop density while recording throughput data to forecast supply chain needs. Used in industrial automation systems across these sectors, the 0190-15779 solves the dual challenge of high-power control and data integrity, making it a go-to for engineers balancing performance and compliance.

Related products:

0190-15780 – Same family, with 16 digital outputs for larger-scale systems like conveyor networks in distribution centers.
0190-15778 – Compact variant with 4 digital outputs, designed for space-constrained applications like laboratory automation equipment.
0190-15781 – Explosion-proof version certified for ATEX Zone 2, ideal for chemical processing plants handling flammable materials.
0190-15782 – Data gateway module that pairs with 0190-15779 to stream logged data to cloud platforms like AWS IoT or Azure Industrial IoT.
0190-15783 – High-voltage sensor module, compatible with 0190-15779, for monitoring 3-phase power consumption in heavy machinery.
0190-15784 – Relay extension unit that adds 8 low-power (24V DC) outputs to the 0190-15779, perfect for controlling indicator lights or small actuators.
0190-15785 – DIN rail-mounted power conditioner that stabilizes input voltage for 0190-15779, reducing noise in sensitive DAQ measurements.

Installation and maintenance:

Before installing the 0190-15779 , ensure the mounting panel can support its weight (1.2 kg) plus connected wiring—overloading can cause vibration, which may disrupt high-precision DAQ readings. For high-power applications (480V AC outputs), use copper conductors rated for 10A and ensure proper grounding (≤4Ω resistance) to prevent electrical noise. Leave 100mm of clearance above the module to maintain airflow for the cooling fan, critical in hot environments like foundries.

Maintenance should include semi-annual checks of relay contacts for wear, especially in applications with frequent switching (e.g., packaging lines with 1000+ cycles/day). Use the module’s local USB port to export logged data quarterly for trend analysis—this helps identify issues like increasing cycle times, which may indicate mechanical wear. Firmware updates, released twice yearly, often include improved PID tuning algorithms; apply them during scheduled shutdowns to enhance control accuracy in dynamic systems like hydraulic presses.

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