Name: 0090-76133 specialized system base controller (SBC) board | Qiming Automation
Brand: AMAT

Description

The 0090-76133 is a specialized system base controller (SBC) board, part of Applied Materials’ Synergy series. It is designed to be a central component in industrial control systems, particularly those in the semiconductor manufacturing and related high – tech industries.

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As part of the Synergy microsystems, the 0090-76133 interfaces with a variety of peripheral devices. In a semiconductor manufacturing tool’s architecture, it sits between the main control unit and the numerous sensors, actuators, and other sub – systems. It acts as a data aggregator and distributor, receiving signals from sensors that monitor parameters such as temperature, pressure, and flow rates, and sending control commands to actuators like motors, valves, and heaters.

For engineers and integrators working in semiconductor manufacturing, the 0090-76133 is a valuable asset. Its modular design allows for easy integration into existing systems, whether it’s a retrofit of an older semiconductor tool or the construction of a new, advanced manufacturing line. The board is engineered to be highly reliable, with redundant components and error – handling mechanisms, ensuring that the manufacturing process can continue uninterrupted even in the face of minor glitches.

0090-76133

Main features and advantages:

The 0090-76133 offers remarkable functional performance. It is equipped with a Motorola 68040 CPU, which was a high – performance processor in its time. This CPU enables the board to handle complex control algorithms and data processing tasks with relative ease. It can execute instructions at high speeds, allowing for real – time response to changes in the manufacturing process. For instance, in a semiconductor etch process where the plasma conditions need to be adjusted instantaneously based on sensor feedback, the0090-76133 can perform the necessary calculations and send out control signals within milliseconds.

In terms of hardware design, the board is built to withstand the harsh environment of a semiconductor fabrication plant. It has a ruggedized enclosure that protects against dust, which is a major concern in cleanroom environments as even a single particle can contaminate the semiconductor manufacturing process. The components used on the board are of high quality, selected for their reliability and long – term performance. The board’s layout is optimized for efficient heat dissipation, ensuring that it can operate continuously at high temperatures without overheating.

Compatibility is one of the strong suits of the 0090-76133. It is designed to work seamlessly with other components in the Synergy series as well as a wide range of third – party sensors, actuators, and communication modules. It supports standard industrial communication protocols, making it easy to integrate into existing control networks. This interoperability allows for greater flexibility in system design and expansion, as engineers can choose the best – fit peripheral devices for their specific applications.

When it comes to long – term reliability, the 0090-76133 has been engineered with durability in mind. The components are rated for a high number of operating hours, and the board undergoes rigorous testing before being released. The built – in redundancy features, such as redundant power supplies and communication channels, ensure that the system can continue to function even if one component fails. This high level of reliability is crucial in semiconductor manufacturing, where unplanned downtime can be extremely costly.

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Technical specifications:
Model 0090-76133
Brand Applied Materials (AMAT)
Type System Base Controller (SBC) Board
CPU Motorola 68040
Memory [Specify if available, e.g., 16MB SRAM, 64MB DRAM]
Power Supply [Voltage range, e.g., 12V – 24V DC]
Operating Temperature [Typical range, e.g., 0°C – 50°C]
Mounting [Mounting type, e.g., Rack – mountable]
Dimensions [Length x Width x Height, e.g., 200mm x 150mm x 50mm]
Weight [Weight value, e.g., 1.5kg]
Interfaces [List of interfaces, e.g., Ethernet, Serial (RS232/RS485), USB]
Certifications [List relevant certifications, e.g., CE, UL for industrial use]
Cooling [Cooling method, e.g., Forced – air cooling]
Environmental Rating [Rating for dust, moisture resistance, e.g., IP20 for dust protection]

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0090-76133

Application areas:

In the complex and highly demanding semiconductor manufacturing landscape, precision and reliability are non – negotiable. The 0090-76133from Applied Materials (AMAT) plays a crucial role in ensuring the seamless operation of semiconductor production equipment.

Semiconductor fabrication plants are filled with state – of – the – art machinery, and the 0090-76133 is often found at the heart of these systems. For example, in chemical – mechanical planarization (CMP) equipment, which is used to create ultra – smooth surfaces on silicon wafers, the0090-76133 serves as a key control and communication hub. It manages the coordination between the polishing pad, the wafer carrier, and the slurry delivery system. Precise control over the pressure, rotation speed, and slurry flow is essential to achieve the desired planarization results. Any deviation could lead to uneven wafer surfaces, which would be disastrous for the subsequent manufacturing steps such as lithography and etching.

In ion implantation systems, which are used to introduce impurities into the semiconductor material to modify its electrical properties, the 0090-76133 is responsible for regulating the ion beam current, energy, and dose. These parameters need to be controlled with extreme accuracy to ensure the proper functioning of the final semiconductor devices. A slight miscalculation in ion implantation can result in defective transistors or other components, reducing the yield of the manufacturing process.

Beyond semiconductor manufacturing, the 0090-76133 also has applications in high – end research facilities. In materials research laboratories that study the growth of thin films using techniques like molecular beam epitaxy (MBE), the board can be used to control the complex interplay of multiple deposition sources and monitor the growth process in real – time. This allows researchers to develop new materials with tailored properties for applications in electronics, photonics, and beyond.

Related products:

0090 – 76110 VME PCB – A VME – based PCB that can work in tandem with the 0090 – 76133 for enhanced data transfer and control capabilities in complex industrial systems. It can be used to expand the I/O options when integrated with the 0090 – 76133.
0100 – 35054 Chamber Interface Board – This board interfaces with the manufacturing chamber and can be connected to the 0090 – 76133 to provide real – time data on the chamber conditions, such as temperature, pressure, and gas composition, which the 0090 – 76133 can then use to control the manufacturing process.
0100 – 00396 Analog I/O Module – Works in conjunction with the 0090 – 76133 to handle analog signals. In semiconductor manufacturing, analog signals from sensors like thermocouples and pressure transducers can be processed by this module and then sent to the 0090 – 76133 for further analysis and control.
0090 – 07135 Control Component – Can be integrated with the 0090 – 76133 as a supplementary control unit. It may take over some of the less complex control tasks, allowing the 0090 – 76133 to focus on more critical and computationally intensive operations.
0100 – 11002 Digital I/O Board – When paired with the 0090 – 76133, it expands the digital control capabilities. It can be used to control digital actuators such as solenoid valves and relays in semiconductor manufacturing equipment.
0100 – 35058 Load Lock Interlock Board – Communicates with the 0090 – 76133 to manage the safety interlocks in the load lock system of semiconductor tools. This ensures that the vacuum integrity is maintained during the loading and unloading of wafers.
0100 – 76124 VME Backplane – Provides the physical and electrical connection framework for the 0090 – 76133 and other VME – compatible modules. It enables seamless data transfer and power distribution among the connected components.

Installation and maintenance:

Before installing the 0090-76133, it is essential to ensure that the installation environment meets the requirements. The area should be clean, free of dust, and well – ventilated to prevent overheating. Check the power supply to ensure that it is stable and within the specified voltage range. Use ESD (electro – static discharge) – safe tools and practices during installation, as the board’s components are sensitive to static electricity. Ground the installation rack properly to protect against electrical surges.

For maintenance, regular visual inspections are recommended. Check for any signs of physical damage, such as cracks on the board or loose connectors. Monitor the temperature of the board during operation; if it exceeds the normal range, it could indicate a cooling or component issue. Periodically, perform diagnostic tests to check the functionality of the board. Update the firmware when new versions are available, but always test the new firmware in a non – production environment first to avoid any compatibility issues. Keep a record of all maintenance activities and any error messages or anomalies observed during operation for future reference.

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